Stamping Inspection System
The reel coming out of the stamping machine will approximately have 12,000 contacts. Due to the continuous form of a reel and huge volume only 10 contacts samples were cut and manually inspected. Using our high-speed vision-based stamping inspection system, a reel will be directly fed and 100% online inspection will be done. This machine has multiple cameras positioned in different views (Front, top etc.,.) to cover various dimensions and to identify possible contact damages. Maximum speed of the machine is 30 contacts per seconds and accuracy levels up to 5 µm. When the defective contact is identified, machine will automatically stop at that defective contact, so that the operator can cut and reload.
| S.No | Specification Parameter | Typical Value or Range | Comments |
|---|---|---|---|
| 1 | Machine Inspection Speed (Parts per Second) |
30 | based on part shape and size |
|
2 |
Side View Dimensions Ð Accuracy (in microns) | ±5 | Based on 1.9 MP Area Scan Camera & 8 mm FOV (1 pix ~5 um) |
| 3 | Side View Dimensions Ð Resolution (in microns) | 5 | Based on 1.9 MP Area Scan Camera & 8 mm FOV |
| 4 | Side View Dimensions Ð Repeatability (in microns) | ±5 | Based on 1.9 MP Area Scan Camera & 8 mm FOV |
| 5 | Top View Dimensions Ð Resolution (in microns) | 5.6 | Based on 2.2 MP Area Scan Camera & 11 mm |
| 6 | Top View Dimensions - Repeatability (in microns) | ±5.6 | Based on 2.2 MP Area Scan Camera & 11 mm |
| 7 | Top View Dimensions Ð Accuracy (in microns) | ±5.6 | Based on 2.2 MP Area Scan Camera & 11 mm FOV (1 pix ~5.6 um) |
| 8 | No. of Area Scan Cameras | 3 | - |
Key Features:
- High Precision: ±5 µm accuracy with area scan cameras covering all critical dimensions like lip gaps, parallelism, straightness, and symmetry.
- High Speed: Inspects 30 contacts/second, ensuring fast and efficient inspection.
- Comprehensive Coverage: Multiple cameras for top, side, and front views ensure thorough defect identification.
- Customizable: Supports 11 different connector types.
Benefits:
- Quality Assurance: Ensures 100% inspection of all contacts in real-time.
- Live Data: Provides immediate SQC feedback for quality control and machine adjustments.
- Cost Efficiency: Reduces downstream costs by identifying defects before assembly.
- Compact Design: Machine dimensions of 600 x 750 x 1750 mm, including a tower lamp.
