O-Ring Inspection System
Our O-Ring Inspection System automates the inspection process, eliminating manual inspection errors. This system is capable of inspecting seals at a rate of 180 seals per minute.
The operator loads the seals onto the bucket conveyor feeding system, which then feeds them to the inspection system in an aligned manner through a conveyor. Images are captured from various angles and positions (Top, Side, and Bottom using a flipping mechanism) for analysis.
The collected images are processed using custom image processing algorithms. These algorithms enable the software to distinguish between acceptable (OK) and defective (Not OK) parts. Any rejected parts are directed to a designated rejection bin using a pneumatic ejector, while the accepted parts are collected at the end in a good bin.
| S.No | Specific parameter | Typical Value or Range | Comments |
|---|---|---|---|
| 1 | Machine Inspection Speed | 60 PPM to 300 PPM | - |
| 2 | Surface Defects | Minimum 1 mm² | Top Camera View |
| 3 | Foreign Material | Minimum 1 mm² | Top Camera View |
| 4 | Flash | Minimum 0.8 mm² | Top Camera View |
| 5 | Thickness | 3 mm to 10 mm | Side Camera View |
| 6 | OD | 10 mm to 70 mm | Top Camera View |
| 7 | No. of Area Scan Cameras | 3 | 3 * 5 MP, USB3, colour cameras |
| 8 | Machine size Length*Width*Height | 2650 mm *1200 mm *2000 mm | - |
| 9 | Colour of the part | Black | Other specific colours if any can be included after feasibility study. |
Benefits :
- Single-Person Operation: The machine is designed to be operated by a single person, enabling automated inspection compared to the manual process.
- Energy-Efficient Components: The machine incorporates electric and pneumatic components that are designed to consume less power.
- Multiple Setups for Different O-ring Models: The machine supports the configuration of multiple setups, allowing for seamless changeover to different models of O-rings.
- Multi-Level Access: The machine includes a multi-level login feature that provides authorised personnel with access to machine settings and all inspection batch reports.
- Automatic Report Generation and Database Logging: The machine automates the generation of inspection reports and is able to log the reports to the database.
Features :
- Inspection Speed: The machine is designed to inspect and process 60 to 300 parts per minute, with the actual speed varying based on the size of the seals
- Easy Accessibility: The machine can be operated with push buttons, reducing the need for operators to access the PC.
- Configurable Image Processing Functions & Parameters: Users can customise the inspection parameters to optimise the machine’s image processing capabilities according to their specific requirements.
- Report Generation: The machine offers report generation capabilities in various formats, including Excel and PDF.
