Motor Manufacturing Testing Solutions

Pump, Compressor, and Motor Manufacturing Testing Solutions

Pump, Compressor, and Motor Manufacturing Testing Solutions

Unilogic Technologies delivers advanced, automated testing solutions tailored for pump, compressor, and motor manufacturing industries. Leveraging our expertise in LabVIEW and data acquisition systems, we empower manufacturers to efficiently validate performance, quality, and compliance with industry standards for critical components.

Our automated test systems are customised for precision, integrating real-time data logging, analysis, and seamless reporting. Unilogic’s robust testing solutions enhance accuracy and reduce manual intervention, ensuring operational excellence across manufacturing lines.

Key Testing Systems for Pump, Compressor, and Motor Manufacturing

Automated Pump Test System

Our Automated Pump Test System provides precise functional testing for centrifugal pumps at assembly and end-of-line stages. Designed for high accuracy, this system evaluates pump performance parameters such as head, efficiency, flow rate, and pressure, ensuring compliance with API and ISO standards.

Core Tests Conducted

Mechanical Run Test: Assesses pump performance under mechanical stress.
NPSH (Net Positive Suction Head) Test: Verifies NPSH requirements.
Performance / Flow Rate Test: Ensures optimal flow rate and performance.
Pressure Test: Measures pressure stability and output.

Data Capture & Reporting

All test parameters are automatically logged into a centralised database. Live data visualisation and filtering allow operators to review test performance with real-time graphing capabilities, exportable as PDF and Excel reports.

Monitored Parameters & Sensors

Parameter	Sensor
Power Consumption	Energy meters (current & voltage metres)
Pressure (Suction and Discharge)	Pressure sensors
Component Temperature	Thermocouples, RTDs, and IR sensors
Position and Speed	Shaft encoders, pulse pick-up sensors
Flow and Efficiency	Flow metres, magnetic flow metres
Vibration and Sound	Accelerometers and microphones

Software Functions

Test Database Manager: Manages test records for easy retrieval.
Pump Test Data Acquisition: Acquires data from pump parameters in real-time.
Test Sequencer: Automates sequence and timing of multiple test cycles.
Valve Controlling: Interfaces with various motor controllers for precise valve control.
Automated Report Generator: Generates comprehensive test reports.

Hardware Integrated

Ethernet CompactRIO Chassis with FPGA
NI C Series Modules (for multi-point measurements)
PLC Controllers and Motor Controllers (for equipment integration)

Benefits and Features

Supports up to 5 test beds with a single operator

Eliminates manual entry errors with automated reporting

Rapid testing with live graph display for flow, head, and efficiency curves

Comprehensive daily, calibration, and statistical reporting

HMI Display and support for maintaining specific operational conditions

Compressor Controller PCB Test System

Compressor Controller PCB Test System

Our Compressor Controller PCB Test System is designed to validate PCB functionality and durability through automated multi-point measurement and configurable test sequences.

Key Features

Testing with BON Fixture for quick setup and alignment

Multi-point measurement using NI-DMM and NI-Switch

Tests for AC/DC Voltage, AC/DC Current, and Resistance

User-configurable test limits and sequences

Results logging to a central database for traceability

Export options in Excel and PDF for customised report generation

Valve Dynamic Response Test System

The Valve Dynamic Response Test System evaluates the performance of valve actuators under dynamic conditions, measuring critical response times and stability.

Tests Conducted

Single Step Response Test

Evaluates valve reaction to a single-step signal, plotting opening and closing times, T63, T86, and overshoot.

Dynamic Test Response

Assesses valve response to oscillations by plotting input supply versus valve position, measuring gain and phase shift.

This system ensures valves meet performance requirements, with dynamic feedback tracking and precision controls for consistent and reliable testing results.

Submersible Pump Roller & Tester

Submersible Pump Roller & Tester

Our Submersible Pump Roller & Tester combines rolling mechanics and automated testing to verify key parameters in submersible pump performance.

Features

6-Axis Rolling Machine

Rolls each pump, capturing torque and end play data.

Automated Testing Stations

Perform multiple tests, including.

Shut-Off Test and Rated Flow Test

Overrated Flow Test for durability

Check Valve Installation Verification

Air Leak Test to assess pump integrity

These tests are essential for ensuring submersible pumps meet stringent quality and performance standards, with automated data logging and streamlined reporting.

Compressor Test System

Our Compressor Test System is tailored to measure and validate the performance of compressors using sensor-based monitoring. By collecting and analysing data from sensors, the system provides real-time performance insights, essential for high-stakes manufacturing environments.

Functionality

Sensors mounted within the testing environment measure temperature, pressure, and flow

Data acquired through NI DAQ is processed and logged

The system records both raw and processed data, allowing detailed performance analysis

Advantages of Unilogic’s Automated Testing Systems for Manufacturing

Our solutions offer end-to-end automation for high-precision testing, enhancing productivity and quality in pump, compressor, and motor manufacturing

Efficiency

Vetrii Foods proudly holds ISO 9001:2014 certification, a testament to our unwavering commitment to maintaining the highest standards in quality management.

Scalability

Our systems can be adapted for both single-component and multi-component testing setups.

Flexibility

With custom-configurable test sequences, our systems adapt to specific product requirements.

Real-Time Monitoring & Data Logging

Supports high-speed data acquisition for in-depth analysis and traceability.

Automated Reporting

Generates test reports that comply with ISO and API standards, available in multiple formats.